What materials are used to make the flannel fabric?

Flannel fabric is typically made from natural fibers such as cotton, wool, or a blend of both. The specific materials used can vary depending on the desired characteristics of the flannel, such as softness, warmth, and durability.

Cotton Flannel: Cotton flannel is one of the most common types of flannel fabric. It is made from cotton fibers that are brushed on one or both sides to create a soft, fuzzy texture known as a nap. Cotton flannel is lightweight, breathable, and comfortable to the touch, making it suitable for a variety of applications, including blankets, clothing, and bedding.

Wool Flannel: Wool flannel is made from wool fibers that are woven or knitted into a fabric with a brushed surface. Wool flannel is known for its warmth, insulation, and moisture-wicking properties, making it ideal for use in blankets, coats, and outerwear. It is typically thicker and heavier than cotton flannel.
Blended Flannel: Some flannel fabrics are made from a blend of cotton and synthetic fibers such as polyester or rayon. Blended flannel combines the softness and breathability of cotton with the durability and wrinkle resistance of synthetic fibers. This type of flannel is often used in clothing and bedding where a balance of comfort and performance is desired.
The printing process for flannel blankets typically involves a method called rotary screen printing or digital printing. Here's how each method works:

Rotary Screen Printing: In rotary screen printing, a cylindrical screen with the desired design or pattern is used to apply ink onto the flannel fabric. The fabric is passed through the screen, and the ink is transferred onto the surface of the fabric in the desired pattern. Rotary screen printing is a traditional method that allows for high-speed production of large quantities of printed fabric.
Digital Printing: Digital printing, also known as direct-to-fabric printing, involves printing the design directly onto the surface of the flannel fabric using digital inkjet technology. This method allows for high-resolution, full-color printing with intricate designs and patterns. Digital printing is often used for smaller production runs or custom orders, as it offers greater flexibility and customization options compared to rotary screen printing.
Both rotary screen printing and digital printing can produce vibrant, long-lasting prints on flannel fabric, enhancing the aesthetic appeal of the blankets and allowing for a wide range of design options to suit different preferences and decor styles.