Industry News

Home / News / Industry News / Are there different grades or qualities of flannel, and how do they affect the feel and durability of the blanket?

Are there different grades or qualities of flannel, and how do they affect the feel and durability of the blanket?

Yes, there are different grades or qualities of flannel, and the grade significantly influences the feel, durability, and overall performance of the blanket. The grading is often based on factors such as the type of fiber used, the manufacturing process, and the finishing techniques. Here are common distinctions in flannel printed blanket:
Type of Fiber:
Cotton Flannel: High-quality flannel blankets are often made from 100% cotton. Cotton flannel is soft, breathable, and has excellent moisture-wicking properties. It provides warmth without causing overheating.
Synthetic Blends: Some flannel blankets may include synthetic fibers like polyester or microfiber. While these blends can be cost-effective and have certain benefits, they may not offer the same breathability and natural feel as 100% cotton.
Weight and Density:
Heavier Weight: Higher-quality flannel blankets tend to be heavier, which contributes to their warmth and insulation properties. The weight is often measured in ounces per square yard (oz/yd²), and heavier flannels are generally associated with better quality.
Density: A denser weave in the fabric also contributes to quality. A higher thread count indicates a denser weave, which can enhance the durability and longevity of the blanket.
Manufacturing Process:
Single or Double Brushing: The brushing process is a key factor in creating the soft and fuzzy texture characteristic of flannel. Higher-grade flannel often undergoes double brushing, where both sides of the fabric are brushed to raise the fibers, resulting in a plush and cozy feel.
Napping Process: The napping process involves raising the fibers on the surface of the fabric. Quality flannel blankets typically go through an extensive napping process, enhancing their softness and warmth.
Pilling Resistance:
Anti-Pilling Treatment: Some high-quality flannel blankets are treated to resist pilling. Pilling occurs when fibers break and form small balls on the surface of the fabric. Anti-pilling treatments can help maintain the aesthetic appeal and feel of the blanket.
Finishing Techniques:
Pre-Shrinking: Quality flannel blankets often undergo a pre-shrinking process to minimize the risk of shrinkage after washing. Pre-shrinking ensures that the blanket maintains its size and shape over time.
Colorfastness: Higher-quality flannel is often treated to be colorfast, meaning the colors are less likely to fade or bleed during washing.
Certifications:
Organic and Certifications: Some consumers prioritize organic and environmentally friendly options. Look for flannel blankets that carry certifications such as Global Organic Textile Standard (GOTS), which ensures that the fabric meets specific environmental and social criteria.